Air Washer Unit

Air Washer Unit

We specialize in air washer unit manufacturer with top-notch quality, designed for ultimate indoor comfort.

Introducing the cutting-edge Air Washers Unit, a pinnacle of innovation in indoor air quality management. Our HVAC Air Washer systems redefine air treatment and cooling efficiency, delivering unparalleled performance with state-of-the-art features designed to create a comfortable and refreshing indoor environment.

Our Air Washers are innovative devices specifically designed to perform well in hot weather. By using special materials and water, they effectively cool down the air. Additionally, the unique design of the cooling pads allows for optimal mixing of air and water, resulting in superior cooling performance. Moreover, these units help prevent water spills, ensuring your indoor space stays comfortable and clean.

At Peter Air Systems, we understand the importance of a healthy indoor environment for your well-being and productivity. Therefore, our HVAC Air Washers prioritize excellent air quality. By choosing our units, you’re not only selecting comfort and health but also contributing to a better, more sustainable environment.

Air Washer Unit Design By Peter Air Systems According to Requirement.

Our Air Washer Units deliver more than innovation—they offer a complete solution. Our skilled team assists you in selecting and seamlessly integrating the perfect unit into your HVAC system.Designed with advanced features such as cellulose paper pads and cross-corrugated cooling pads, our units are tailored to enhance air quality and comfort. Explore our complete range of Clean Room Equipment for contamination-free environments.

In today’s world, indoor air quality is vital. Peter Air’s Air Washer Units transform your space, ensuring the air you breathe is cleaner and more refreshing. Equipped with cellulose paper pads and fluid media treatment, our units are both efficient and highly effective, designed to meet your specific requirements.

Simply put, our Air Washer Units set new standards in managing indoor air quality. By incorporating advanced features like cellulose paper pads and cross-sectional cooling pads, we create a comfortable and revitalizing environment. Trust our state-of-the-art solutions to prioritize your comfort and well-being in every space.

We Air Washer Unit Manufacturer Top Class Standard & Customized Sizes.

Applications

TECHNICAL PARAMETERS
MOCPre Coated Gl, Aluminum or StainlesJ Steel, CompactneJs and
rigid construction
Panel ThicknessPUF – 25mm, 4Smm, 60mm
FrameworkExtruded Hollow Aluminum Profile Thermal & Non Thermal Break
Capacity500 CMH to 200000 CMH
Pressure25mm WG to 200mm WG
Provisions
  • Mixing Chamber
  • Prefilter Section
  • Evaporatíve Cooling Pad Section
  • Eliminator Section
  • Drainage g Motor Section
  • Blower g Motor Section

Air Washer Unit Price – What to Expect

We believe in transparent pricing. While exact quotes depend on specifications, here’s a practical price guide to help you budget.

Approximate Price Range (Ex-Works Mumbai):

CapacityMaterialPrice Range (INR)
5,000 CMHMS Powder Coated₹85,000 – ₹1,25,000
10,000 CMHMS Powder Coated₹1,40,000 – ₹1,90,000
20,000 CMHMS Powder Coated₹2,20,000 – ₹3,00,000
30,000 CMHMS Powder Coated₹3,20,000 – ₹4,50,000
50,000 CMHMS Powder Coated₹5,00,000 – ₹7,00,000
10,000 CMHSS 304 (Pharma Grade)₹2,50,000 – ₹3,50,000
Custom SizeAs requiredGet Quote

Factors Affecting Air Washer Unit Price:

  1. Material of Construction – MS is most economical; SS 304/316 costs more
  2. Panel Thickness – 60mm PUF costs more than 25mm
  3. Motor Quality – IE3 premium efficiency motors cost more but save electricity
  4. Accessories – VFD, automation, UV lamps add to cost
  5. Installation – Site conditions affect installation charges
  6. Transportation – Distance from Mumbai factory

Price vs. Value – What You Get:

FeatureCheap ImportPeter Air System
PriceLower initiallyCompetitive
Spare parts availabilityDifficultReadily available
Technical supportLimited24/7 support
Warranty6 months1 year comprehensive
CustomizationNot availableComplete
Delivery time6-8 weeks2-3 weeks

Request an Exact Quote

For an accurate air washer unit price based on your specific requirements:

  • Share your airflow requirement (CMH)
  • Tell us your industry application
  • Mention preferred material (MS/SS)

Call +91 8484 836 337 or use the enquiry form.

Features & Benefits of Peter Air Air Washer Units

    • Cellulose paper cooling pads – High cooling efficiency, long life, biological growth resistant
    • Cross-corrugated pad design – Maximum air-water contact, superior cooling
    • PUF-filled sandwich panels – Thermal insulation, no sweating, rigid construction
  • Extruded aluminum frame – Lightweight, corrosion resistant, modern appearance
  • Stainless steel eliminator – Zero water carryover, protects downstream equipment
  • Oversized drain trough – Prevents clogging, easy cleaning
  • IE2/IE3 efficient motors – Lower electricity bills, reliable operation
  • VFD-ready design – Speed control, energy savings at partial load

Benefits for Your Business:

  • Energy Savings – Consumes 60-70% less electricity than conventional air conditioners. ROI typically under 12 months.
  • 100% Fresh Air – No recirculation of stale air. Continuously introduces filtered outdoor air.
  • Natural Humidification – Adds moisture to dry air – beneficial for textiles, woodworking, and human comfort.
  • Low Maintenance – Simple design with no compressor, refrigerant, or condenser coils to service.
  • Environmentally Friendly – No refrigerants (zero ODP/GWP). Uses only water and electricity.
  • Improved Worker Productivity – Cool, fresh air reduces fatigue and increases output in manufacturing areas.

Air Washer Working Principle – How Does It Work?

Understanding the air washer working principle helps you appreciate why these systems are superior for hot climates and contamination control.

Simple Explanation:

An air washer unit operates on the principle of evaporative cooling combined with particle filtration. Here’s how it works step by step:

Step 1: Air Intake
Ambient air enters the unit through a mixing chamber where fresh air and recirculated air are blended.

Step 2: Pre-Filtration
Air passes through a pre-filter section that captures large particles like dust, lint, and debris.

Step 3: Evaporative Cooling Pad Interaction
Air is forced through specially designed cellulose paper pads or cross-corrugated cooling pads. Water is continuously circulated over these pads.

Step 4: Heat Absorption
As air passes through the saturated pads, water evaporates and absorbs heat from the air. This naturally lowers the air temperature by 5°C to 15°C depending on ambient conditions.

Step 5: Particle Removal
Dust, pollen, bacteria, and other contaminants get trapped in the water film on the cooling pads.

Step 6: Eliminator Section
An eliminator section captures water droplets, ensuring only clean, cool air exits the unit.

Step 7: Blower Distribution
A high-efficiency blower and motor section pushes the conditioned air into your ductwork or directly into the space.

Technical Working Principle:

The air washer working principle relies on two scientific phenomena:

1. Adiabatic Cooling – Heat is removed through water evaporation without external refrigeration

2. Impingement Filtration – Particles collide with water droplets and are washed away

This dual-action process makes air washer units energy-efficient compared to conventional air conditioners while still providing effective cooling and air purification.

Air Washer Unit Design – Engineered for Your Specific Requirements

At Peter Air Systems, every air washer unit design begins with your specific application requirements. Unlike one-size-fits-all products, our units are engineered to match your exact airflow, pressure, and space constraints.

Standard Design Features:

Design Element Standard Specification
Casing Material Pre-coated GI / Aluminum / SS 304
Panel Construction PUF-filled sandwich panels (25mm, 45mm, 60mm)
Frame Profile Extruded hollow aluminum (thermal break optional)
Cooling Media Cellulose paper pads / Cross-corrugated pads
Airflow Capacity 500 CMH to 2,00,000 CMH
Static Pressure 25 mm WG to 200 mm WG

Custom Air Washer Unit Design Options:

Based on your facility requirements, we offer these customization choices:

1. Material Selection:

  • MS Powder Coated (budget-friendly)
  • SS 304 (pharmaceutical/food grade)
  • SS 316 (corrosive environments)
  • Aluminum (lightweight applications)

2. Configuration Options:

  • Horizontal airflow design
  • Vertical airflow design
  • Double-skin construction
  • Single-skin construction

3. Special Provisions:

  • Mixing chamber with dampers
  • Pre-filter section (bag filters/panel filters)
  • Evaporative cooling pad section (multiple stages)
  • Eliminator section (high-efficiency)
  • Drainage trough with sludge removal
  • Blower & motor section (IE2/IE3 motors)

4. Accessories Integration:

  • Variable Frequency Drive (VFD) for speed control
  • Differential pressure gauges
  • Temperature and humidity sensors
  • Automated water level controllers
  • UV sterilization lamps

Design Consultation Available

Our engineering team visits your site to measure, analyze, and recommend the optimal air washer unit design for your specific application. Contact us for a free design consultation.

Why Choose Peter Air Systems as Your Air Washer Unit Manufacturer

With numerous options available, here’s why businesses across India trust us as their preferred air washer unit manufacturer:

1. In-House Manufacturing – Better Quality, Better Price

We manufacture complete units at our Mumbai facility. No middlemen. No outsourcing. We also manufacture Other Products including pass boxes, laminar work stations, and garment cabinets. This means:

  • Factory-direct pricing (save 15-20%)
  • Complete quality control over every component
  • Faster delivery times (2-3 weeks for standard units)

2. Made in India – Designed for Indian Conditions

Our units are engineered specifically for:

  • High ambient temperatures (up to 48°C)
  • High humidity coastal regions
  • Dusty industrial environments
  • Power fluctuations (wide voltage tolerance)

3. Complete Customization – No Compromises

Unlike importers who sell fixed designs, we build to your exact specifications:

  • Any airflow capacity from 500 to 2,00,000 CMH
  • Any material (GI, MS, SS 304, SS 316)
  • Any panel thickness (25mm to 60mm PUF)

4. End-to-End Support

From design to installation to annual maintenance:

  • Free site survey and load calculation
  • Professional installation by trained technicians
  • 1 year comprehensive warranty
  • AMC options for hassle-free operation

5. Proven Track Record

  • 10+ years in HVAC manufacturing
  • 500+ successful installations across India
  • Clients include pharmaceutical plants, hospitals, and food processing units
  • ISO-certified manufacturing processes

6. Competitive Air Washer Unit Price

Because we manufacture in-house, our pricing beats imported alternatives by 20-30% while offering superior build quality. Request a quote to compare.

Industries We Serve – Where Our Air Washer Units Excel

Our air washer units are installed across diverse industries. Here’s where they deliver maximum value:

Pharmaceutical Plants

  • Tablet manufacturing areas (temperature control)
  • API production zones (dust removal)
  • Warehouse cooling (energy-efficient solution)
  • Benefit: Maintains GMP compliance with lower operating cost

Food Processing Units

  • Ready-to-eat meal production
  • Bakery and confectionery cooling
  • Dairy processing plants
  • Beverage filling lines
  • Benefit: No refrigerant leaks, safe for food areas

Textile Mills

  • Spinning and weaving sections
  • Yarn conditioning rooms
  • Fabric storage areas
  • Benefit: Adds moisture to prevent fiber breakage

Plastic & Rubber Industries

  • Injection molding machine cooling
  • Extrusion line worker comfort
  • Finished goods storage
  • Benefit: Prevents static buildup

Poultry & Animal Husbandry

  • Broiler chicken farms
  • Egg laying facilities
  • Dairy cattle sheds
  • Benefit: Lowers bird/cattle mortality in summer

Commercial Buildings

  • Shopping malls and plazas
  • Banquet halls and auditoriums
  • Schools and colleges
  • Residential complexes (central cooling)
  • Benefit: 70% lower electricity cost than AC

Hospitals & Healthcare

  • Waiting areas and lobbies
  • Laundry departments
  • Kitchen and cafeteria areas
  • Benefit: Fresh air with natural humidity

Automotive & Manufacturing

  • Assembly line worker comfort
  • Paint booth fresh air supply
  • Component storage areas
  • Benefit: Improves worker productivity

Data Centers & Telecom

  • Server room pre-cooling
  • Telecom exchange cooling
  • Battery room ventilation
  • Benefit: Reliable 24×7 operation

Greenhouses & Agriculture

  • Polyhouse cooling
  • Mushroom cultivation
  • Floriculture units
  • Benefit: Maintains optimal growing conditions
Not sure if an air washer unit suits your industry? Call us for a free application review.

Maintenance & After-Sales Support

Daily Maintenance Checklist:
– Check water level in the sump
– Inspect for unusual noise from blower
– Verify airflow from outlets

Weekly Maintenance Checklist:
– Clean strainer at water inlet
– Inspect cooling pads for clogging
– Check belt tension (if belt-driven)

Monthly Maintenance Checklist:
– Clean water sump and drain trough
– Inspect eliminator for water carryover
– Check motor bearings for lubrication

Yearly Maintenance Checklist:
– Replace cooling pads (if worn)
– Deep clean blower impeller
– Electrical system audit
– Paint touch-up for MS parts

Our Service Support:

Free Installation & Commissioning
Our technicians install and test every unit before handover.

Operator Training
We train your staff on daily operation and basic maintenance.

Annual Maintenance Contract (AMC)
– Quarterly preventive visits
– Priority breakdown response
– Genuine spare parts
– Discounted replacement pads

Spare Parts Availability
All parts available from our Mumbai warehouse for same-day dispatch:
– Cooling pads (cellulose/corrugated)
– Blower assemblies
– Motors (all ratings)
– Eliminator sections
– Float valves and nozzles

Pan-India Service Network
Response within 48 hours in major cities including Mumbai, Delhi, Bengaluru, Chennai, Hyderabad, Pune, Ahmedabad.

FAQ

An air washer unit is an HVAC device that cools, cleans, and humidifies air using water. The air washer working principle involves passing air through water-saturated cooling pads where evaporation removes heat while water traps dust and particles. Unlike air conditioners, air washers use no refrigerants and consume 60-70% less electricity.

Air washer units are used in pharmaceutical plants, food processing units, textile mills, plastic industries, poultry farms, commercial buildings (malls, auditoriums, banquet halls), hospitals, and manufacturing facilities. Any space requiring cooling with 100% fresh air is ideal.

For a standard 10,000 CMH MS unit, expect ₹1.4 to ₹1.9 lakhs ex-Mumbai. SS 304 units for pharma applications cost ₹2.5 to ₹3.5 lakhs. Custom units are quoted based on specifications. Contact us for an exact price.

Yes. We manufacture units from 500 CMH to 2,00,000 CMH. Every aspect is customizable – material, panel thickness, accessories, and dimensions. We design based on your specific requirements.

Much less than AC. A 10,000 CMH air washer unit typically consumes 3-5 kW compared to 15-20 kW for a similar capacity AC system. Actual consumption depends on motor efficiency and operating hours.

Daily: Check water level. Weekly: Clean strainer, inspect pads. Monthly: Clean sump, check motor bearings. Yearly: Replace cooling pads if worn. AMC options available for hassle-free maintenance.

Cellulose paper pads typically last 2-3 years with proper water quality. Hard water reduces pad life. We recommend using soft water and regular cleaning to maximize pad life.

Yes. Our units are designed for Indian conditions including Rajasthan (48°C+), coastal humidity, and dusty industrial environments.

Yes. We serve clients across India with on-site installation support. Major cities have dedicated service teams. Remote locations are covered by our partner network.

1 year comprehensive warranty covering manufacturing defects, motor, blower, and electrical components. Extended warranty available with AMC.

Yes, but with HEPA filtration add-on. For ISO-classified cleanrooms, we recommend our air shower and HEPA filter systems combined with the air washer for pre-conditioning.

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